High-Efficiency Process Machinery
ASME & TEMA compliant chemical process equipment, custom-fabricated to meet precise operational parameters.
High-performance Multi-Effect Evaporators (MEE), Agitated Thin Film Dryers (ATFD), and electrical vacuum concentration plants designed for waste volume reduction and chemical recovery.
Key Engineering Features:
- ✓Multi-stage thermal design (Double, Triple, or Quadruple effect) for optimum steam economy
- ✓Forced circulation designs with high-velocity boiling tube passes to prevent scale formation
- ✓Electrical vacuum evaporators for low-temperature heat-pump concentration without boilers
Technical Design Standards
High-performance TEMA, IBR and Non-IBR Shell & Tube heat exchangers, water-cooled condenser systems, and process reboilers engineered for chemical processing and industrial utilities.
Key Engineering Features:
- ✓TEMA Class C, B, or R compliant shell-and-tube mechanical configurations
- ✓IBR (Indian Boiler Regulations) certified and Non-IBR options for steam utilities
- ✓Custom tube bundles (U-Tube, Fixed Tubesheet, or Floating Head) for easy maintenance
Technical Design Standards
ASME and IBR code-compliant pressure vessels, chemical process reactors, high-pressure storage vessels, and mixing reactors with custom agitators and heat jackets.
Key Engineering Features:
- ✓ASME Boiler & Pressure Vessel Code (Sec VIII Div 1) and Indian Boiler Regulations (IBR) compliant designs
- ✓IBR-Certified and Non-IBR high pressure holding systems
- ✓Custom chemical mixing reactors with Limpet coils, jacketed vessels, or internal baffles
Technical Design Standards
Stainless steel and mild steel industrial tanks, compressed air receiver vessels, deaerator feed storage tanks, and chemical agitator blending vessels.
Key Engineering Features:
- ✓Custom tanks fabricated from SS316, SS304, or MS with anti-corrosive PP/FRP liners
- ✓Air receiver vessels designed to ASME codes for compressed air stabilization
- ✓Deaerator storage tanks for boiler feedwater heat stabilization
Technical Design Standards
Turnkey wastewater treatment and zero liquid discharge engineering plants, combining MEEs, crystallizers, and pre-filtration systems to achieve clean water recovery and zero liquid emissions.
Key Engineering Features:
- ✓Integrated turnkey solutions merging RO reject evaporators, crystallization, and dry solid recovery
- ✓Compliance with high pollution control board discharge parameters
- ✓Advanced recovery systems capturing up to 95% of process water for direct factory reuse
Technical Design Standards
Packed bed column scrubbers and Venturi wet scrubbers designed to treat acidic fumes, absorb organic odors, and wash out chemical process emissions.
Key Engineering Features:
- ✓Packed-bed columns with structured or random packing media (PP Pall rings, Raschig rings)
- ✓Corrosion-resistant materials (SS316, SS316L, SS304, PP/FRP lining) for acid gas neutralization
- ✓Integrated liquid recirculation pumps and overhead multi-nozzle spray headers
Technical Design Standards
High-efficiency pulse-jet baghouses, dry dust collectors, and bag filter housings equipped with automatic compressed-air purging systems.
Key Engineering Features:
- ✓Continuous particulate filtration with automated sequential pulse-jet cleaning
- ✓Sturdy filter cages (MS or SS) to prevent bag collapse under suction
- ✓Quick-access top or side door designs for rapid filter bag replacement
Technical Design Standards
Self-supporting chimneys, guy-rope supported chimneys, and structural exhaust stacks fabricated from mild steel and stainless steel to meet environment board standards.
Key Engineering Features:
- ✓Structural design taking wind load and seismic load conditions into account
- ✓Flanged connections with high-integrity gasket seals to prevent toxic gas escape
- ✓Integrated spiral staircases, safety cages, and sample emission ports
Technical Design Standards
Cyclonic dust collector systems, multi-cyclone separators, and industrial hot air/water utility generators designed for process heating and particulate collection.
Key Engineering Features:
- ✓Tangential inlet cyclone dust collectors for centrifugal dry dust separation
- ✓Multi-cyclone banks with high-efficiency small-diameter separation cones
- ✓Hot air utility generators (solid fuel/gas/oil fired) for dry heat processes